Side-by-side technical comparison of equivalent standards across ISO, AMPP, NACE, SSPC, ASTM, SAE, and FEPA. Essential reference for specification writers and global procurement.
Complete cross-reference of surface cleanliness grades from ISO 8501-1 (Sa grades) and AMPP/SSPC surface preparation standards.
| Cleanliness Grade | ISO 8501-1 (Sa) | AMPP (2021) | Former NACE No. | Former SSPC-SP | Max. Staining (%) | Typical Applications |
|---|---|---|---|---|---|---|
| White Metal | Sa 3 | AMPP SP 5 | NACE No. 1 | SSPC-SP 5 | 0% | Immersion, buried, tank linings, severe marine |
| Near-White Metal | Sa 2ยฝ | AMPP SP 10 | NACE No. 2 | SSPC-SP 10 | โค5% | Marine, offshore, pipeline, bridges โ most common |
| Commercial Blast | Sa 2 | AMPP SP 6 | NACE No. 3 | SSPC-SP 6 | โค33% | Atmospheric exposure, general industrial structures |
| Brush-Off Blast | Sa 1 | AMPP SP 7 | NACE No. 4 | SSPC-SP 7 | Not defined | Zinc-rich primers, shop primer, maintenance overcoat |
| Industrial Blast | Between Sa 2 and Sa 2ยฝ | AMPP SP 14 | NACE No. 8 | SSPC-SP 14 | โค10% | Zinc-rich primers, some atmospheric systems |
| Power Tool โ Bare Metal | โ | AMPP SP 11 | โ | SSPC-SP 11 | N/A | Inaccessible areas requiring bare metal |
| Power Tool Clean | St 3 | AMPP SP 3 | โ | SSPC-SP 3 | N/A | Maintenance, small areas |
| Hand Tool Clean | St 2 | AMPP SP 2 | โ | SSPC-SP 2 | N/A | Minor maintenance, inaccessible zones |
| Solvent Clean | โ | AMPP SP 1 | โ | SSPC-SP 1 | N/A | Degreasing โ always first step |
| Grade | ISO 8501-4 | AMPP SP 12 | Pressure Range | Description | Applications |
|---|---|---|---|---|---|
| Clean | Wj 1 | WJ-1 | Ultra-high: >170 MPa (25,000 psi) | No visible contamination. Equivalent to white metal blast in cleanliness but no profile imparted. | Maintenance of previously coated surfaces, offshore |
| Very Thorough | Wj 2 | WJ-2 | High/Ultra-high: >70 MPa (10,000 psi) | Randomly stained surface, โค5% of each unit area retaining firmly adhering discoloration. | Marine topside maintenance, chemical plant |
| Thorough | Wj 3 | WJ-3 | High: 34โ70 MPa (5,000โ10,000 psi) | โค33% of each unit area stained. Loosely adhering material removed. | Atmospheric maintenance overcoating |
| Light | Wj 4 | WJ-4 | Medium: 7โ34 MPa (1,000โ5,000 psi) | Removal of loosely adhering material only. | Substrate preservation prior to spot repairs |
Cross-reference of SAE shot and grit size designations with ISO 11124 equivalent sizes and typical surface profile achievability.
| SAE Size | Nominal Dia. (mm) | ISO 11124 Class | Type | Rz Profile (ยตm) | Rz Profile (mils) | Typical Use |
|---|---|---|---|---|---|---|
| S-780 | 2.00 | โ | Shot | 90โ130 | 3.5โ5.1 | Heavy castings, rail track |
| S-550 | 1.40 | โ | Shot | 70โ110 | 2.8โ4.3 | Heavy structural steel |
| S-390 | 1.00 | โ | Shot | 55โ90 | 2.2โ3.5 | Structural, pipe |
| S-330 | 0.85 | โ | Shot | 45โ75 | 1.8โ2.9 | General industrial |
| S-230 | 0.60 | โ | Shot | 32โ55 | 1.3โ2.2 | Most common general use |
| S-170 | 0.45 | โ | Shot | 25โ45 | 1.0โ1.8 | Sheet metal, automotive |
| G-16 | 1.18 | CIG/CSG 16 | Grit | 90โ135 | 3.5โ5.3 | Thermal spray prep, heavy plate |
| G-25 | 0.85 | CIG/CSG 25 | Grit | 65โ100 | 2.6โ3.9 | Offshore, pipeline, marine |
| G-40 | 0.60 | CIG/CSG 40 | Grit | 50โ80 | 2.0โ3.1 | General industrial, bridges |
| G-50 | 0.425 | CIG/CSG 50 | Grit | 38โ65 | 1.5โ2.6 | General industrial |
| G-80 | 0.212 | CIG/CSG 80 | Grit | 25โ45 | 1.0โ1.8 | Thin coatings, precision |
| Abrasive Type | ISO 11126 Part | SSPC-AB 1 Coverage | Mohs Hardness | Max Conductivity | Free Silica (%) |
|---|---|---|---|---|---|
| Copper refinery slag | ISO 11126-3 | Yes (Type 1) | 6โ7 | โค250 ยตS/cm | <1% |
| Coal furnace slag | ISO 11126-4 | Yes (Type 2) | 6โ7 | โค500 ยตS/cm | <1% |
| Nickel refinery slag | ISO 11126-5 | Yes (Type 3) | 6โ7 | โค250 ยตS/cm | <1% |
| Olivine sand | ISO 11126-6 | Yes (Type 4) | 6.5โ7 | โค100 ยตS/cm | <1% |
| Staurolite | โ | Yes (Type 5) | 7โ7.5 | โค100 ยตS/cm | <1% |
| Fused aluminium oxide | ISO 11126-7 | Yes (Type 6) | 9 | โค30 ยตS/cm | <0.5% |
| Garnet | ISO 11126-8 | Yes (Type 7) | 6.5โ8 | โค100 ยตS/cm | <1% |
| Method | ISO Standard | ASTM Standard | Instrument | Parameter Measured | Accuracy | Field Use |
|---|---|---|---|---|---|---|
| Comparator (tactile) | ISO 8503-2 | ASTM D4417 Method A (visual) | ISO 8503 comparator (S or G type) | Qualitative: Fine / Medium / Coarse | Subjective | โ Yes |
| Replica tape | ISO 8503-5 | ASTM D4417 Method C | Testex Press-O-Film + spring micrometer | Rz (peak-to-valley), ยฑ20% | ยฑ20% typical | โ Yes |
| Digital profilometer (stylus) | ISO 8503-4 | ASTM D4417 Method B | Contact profilometer, 2 ยตm stylus tip | Ra, Rz, Rmax, Ry per ISO 4287 | ยฑ5โ10% | โ Yes (portable) |
| Optical / non-contact | โ | โ | Confocal microscopy, interferometry | Full 3D surface characterization | <1% | โ Lab only |